Research
Paper |
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Mechanical
Security for
Outboard Engines |
The
data from members of the EEC and the Far East shows that outboard
engine motor theft is continuing to be the most destructive
manmade threat to both leisure and commercial boats. To combat
this increasing trend, a number of companies have designed
solutions that fall into three main categories. The locks should
be purpose made which is the usual requirement for most insurance
companies.
SLOT
LOCKS
These
are lengths of tube of either square or round section that
have a slot cut into them. They are designed to fit over the
clamping screw toggles once the engine is secured to its fastening
surface. The cheaper versions have one size that fit all locks.
As clamping screws vary in diameter from 8 -16mm it can be
assumed that a 16mm slot on a 8mm screw thread is very loose
and can be levered unless spacers or padding is provided. The
advantage of the slot lock is that it can be quickly and easily
fitted and removed needing the minimum of knowledge. Its disadvantage
is that additional protection is required to safeguard attacks
against the exposed threaded portion of the clamping screw.
Further it may be used as a surface face to lever the outboard
engine off using the top of the transom as the other fulcrum.
BOLT
or NUT LOCKS
These
devices are usually built around a small shell like cartridge,
the bottom of which has a hole in it and acts as a washer in
the common bolt, nut and washer assembly. The top of the shell
has a specially designed locking cap. Some preferred models
are made of marine grade stainless steel that is either machined
or cast. The outboatd lock is attached on the inside of the
transom by one of the hexagonal bolts supplied in the engine
rigging kit. The nut used, must be a STIFF/NYLOC type, otherwise
the outboard engine lock can be used to undo the assembly.
This type of lock can be successfully used on most motors of
8hp and above and is the most cost effective and secure of
the three types of designs. A few tools are required to fit
the shell of the lock and cut the rigging bolt to the correct
length, so this is best carried out by your engine dealer as
part of the engine service |
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| PROTECTION
AGAINST ATTACK |
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Threat
guard in the position of clamp lock |
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CLAMP
LOCKS
The
clamp outboard engine lock was created to eliminate attacks
to the one or both sides of the clamping assembly. They are
usually considerably larger and more agricultural in their
construction and hence cost nearly twice as much as the other
designs. Shape wise they mostly resemble rectangles or squares.
Recently their popularity
has increased because
a number of engine manufacturers have increased their
toggle size resulting in the fact that some slot locks
no longer are large enough in cross section area to
accommodate the toggles, hence useless.
All
the designs necessitate that part of the lock remains
fixed to the transom. This could result in it going
missing if the owner does not remove it with the engine.
As these locks are substantial structures the only
area where additional protection can be achieved is
if the bolt/screw that is provided to fix the body
to the transom be made of 6mm diameter material and
be captive as an integral part of the transom. |
Clamp
Lock Assembly |
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ADDITIONAL
PROTECTIVE MEASURES FOR SLOT LOCKS |
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Slot locks by their very design offer a thief a lever point for
a crowbar between the lock and the transom to lift off the motor.
To overcome this a dormer drill can be used to countersink the
washer area on the transom to a depth of 5mm. An alternative is
to get a 4mm thick steel plate made that picks up on the clamping
washers and cut two large holes in it, then bolt or screw the plate
to the transom.
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Dormer
drilled recesses
Commercial Kit 1
for small outboard engines
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Another
attack point is the exposed clamping screw threads between
the lock inner face and the transom. If one measures the exposed
thread when the engine is in-situ and tight against the transom.
Then unlock and cut a clearance stainless steel tube to a slightly
smaller length than the measured length , remove the washer,
fit the tube, then repeat the process to secure the engine. |
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IDEAS
FOR BOLT LOCK INSTALLATION IMPROVEMENTS
Most
manufacturers rigging kits are supplied with hexagonal headed
bolts. Some have stiff nuts and previously stated bolt/nut
locks must be secured with a stiff or nyloc nut. Further,
it is desirable to protect the exposed bolt head on the outside
of the transom as these can be ground off by modern tools.
It is suggested that other types of bolts be used as once
the hexagonal head has been ground away, the attacker has
simply to punch the shaft of the bolt through its hole with
the lock still attached to the other end. The
deterrent is to use a coach bolt, step bolt or countersunk
bolt. |
Typical stepped bolt
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Recently
it has been reported that well organised gangs are starting
to attack the bolt locks with parallel sides by using jemmy
tubing techniques. This results in the shearing of the manufacturers
rigging bolt.Two ideas to improve existing outboard engine
locks would be either to weld a large washer just below the
top of the lock housing or alternatively weld a tri-angular
shaped web to one side of the housing. |
These
modifications would prevent tubes being placed over the lock.
Other solutions are firstly to increase the base area of the
bolt lock shell by welding a large washer to it, so that far
more leverage will be required for the base to penetrate the
surrounding structure. The alternative to this additional engineering
is to make a lock shell with sloping sides like OML's VOLCANO
to be marketed in 2006. |
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VOLCANO shell in-situ. |
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COMMERCIAL
SOLUTIONS
The
types of outboard engines that benefit from the solution
described below are those that are too small to bolt initially
to the transom. A situation exists where hire boat companies
generally use engines of 4-6hp on their rowing boats or pleasure
boats. Some of these boats have electric motors that do not
use conventional clamping styles that mate readily with current
slot locks. The method suggested is to weld a plate across
both clamping brackets. This
forms the basis for a coach, step or countersunk bolt to
be fitted. On the nut end of the bolt there is either a substantial
50mm diameter washer of 5mm thickness with a standard nut
tightened and welded, or a BOLT LOCK. |
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The
other area of attack is the bolt that attaches the clamping bracket
to the outboard engine. Its nut end can either be welded or a
small bolt/nut lock can be used to deter attack. The problem
with welding is that the manufactures warranty will probably
be broken, but hey, this is minimal compared with engine theft!
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TRANSOM
REINFORCEMENT
Much
has been written about how good or bad various locks are.
Little if nothing has been suggested for transom protection.
A few instances have occurred where transoms have been chain
sawed, or the rubber structure of inflatable dinghy has been
cut with a shape knife for the removal of the outboard mounted
there upon. The author prefers a clandestine approach by
the boatbuilder. During moulding/ laminating they should
insert strands of piano wire across the transom to form a
grid. Once finished the boatbuilder should ensue a notice
is placed on the transom Armed Transom to cover any liability.
Another solution that is more common is to bend a U channel
made of 3mm stainless steel plate and place it across the
top of the transom. Ensure that it is bolted and the bolts
are countersunk and welded. |
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Tom
Snook, Managing Director of Outboard Motor Lock Ltd. 2005
www.outboardmotorlock.com 00
44 1326 318101 |
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